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CUSTOM CAPABILITIESHeat Sink FabricationAdhesive Preforms/
Insulators
Heat Sink To Circuit Board
Bonding
Metal Core HeatsinksHigh Speed CNC
Machining-Metals
Plastic G-10/Fr-4 MachiningExtruded Heatsinks
RF / Microwave Component
Housings
PAST WORK PORTFOLIOCNC Milling of a G-10/FR-4
Cover
CNC Milling of an Aluminum
RF / Microwave Housing
Bonding of an Aluminum
Heatsink
CNC Milling of an Aluminum
Heatsink
CNC Milling of an Aluminum
Case
CNC Routing of a Pyralux &
Polymide Adhesive Preform

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CNC Milling of an Aluminum Heatsink for the Electronics Industry

A Texas electronics manufacturer needed a short run of aluminum heatsinks manufactured to custom specifications. The heatsink was precision CNC machining on our HAAS CNC mill, and was composed of 6061-T6 aluminum. The machining process required profiling, drilling, tapping, and countersinking, and assembly required the installation of Helicoil inserts.

The finished part measured 9.187" in length, 5.395" in width, and .680" in height, and was ffinished with a chemical conversion coating and black anodize. We also provided stenciling of the part number onto the heatsink.

For more information on this precision CNC milled anodized aluminum heatsink, see the table below.

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Product Description This heatsink is used within an electronic application.
Precision CNC Milling Capabilities Applied/Processes
Primary:
CNC Milling
Profiling
Drilling
Tapping
Countersinking
Helicoil Inserts
Secondary:
Anodizing
Chemical Conversion Coating
Stenciling
Stencil Part Number
Equipment Used to Manufacture Part HAAS Mill
Overall Part Dimensions Length: 9.187"
Width: 5.395"
Height: .680"
Tightest Tolerances
+.003"/-.000"
Flatness of .005
True Position of .014"
Ø.034" Hole +.001"/-.000"
Material Used 6061-T6 Aluminum
Material Finish Black Anodized
Chemical Conversion Coating
Industry for Use Industrial Electronics
Quantity 30 units
Delivery Time 4 Weeks
Delivery Location Texas
Standards Met
Customer supplied print
Anodize:
MIL-A-8625 Type III Class 2
NADCAP Approved
Chemical Conversion Coating: MIL-C-5541 Class 3
Stenciling: MIL-STD-130
Inspection: AS9102, First Article Inspection
Product Name Aluminum Heat Sink

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